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Box-in-Box Horizontal Machining Center

Ultra Rigid "Box-in-Box" Construction
The X-axis is driven with two balls screws directly coupled to two FANUC servos simultaneously. The enhanced balance and extra rigidity ensure cutting accuracy under all conditions.

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you ji
HMC-Ram Spindle
you ji HMC1000 Box-in-Box Horizontal Machining Center
   
  
ParaméterEgység
Asztalméretmm
Maximális munkadarb súlykg
X tengely löketemm
Y tengely löketemm
Z tengely löketemm
W tengely löketmm
Főorsó kúp 
Főorsó fordulatford/perc
Főorsó motorkW
Vezérlés 
Géptömegkg
  • HMC1000 HMC1200 HMC1600
    1200x1000
    3000
    1500
    1000
    1200
    600
    BT-50
    3500
    22
    Fanuc 18i-M
    30000
    1400x1200
    5000
    1800
    1500
    1500
    700
    BT-50
    3500
    22
    Fanuc 18i-M
    40000
    1600x1600
    8000
    2200
    1500
    1500
    700
    BT-50
    3500
    30
    Fanuc 18i-M
    48000
  • HMC2000 HMC2500
    2200x1800
    10000
    3200
    1800
    1500
    700
    BT-50
    3500
    30
    Fanuc 18i-M
    50000
    2600x2200
    15000
    3400
    1800
    2000
    700
    BT-50
    3500
    30
    Fanuc 18i-M
    60000

Machine base

Machine base

The symmetric box section of machine base is heat treated of properly stress released process, giving best stability and rigidity to allow the machine to extend its and provide mechanical features of heavy cutting capabilities.

High rigid spindle structure

High rigid spindle structure

The spindle is designed with high accuracy roller type bearings. This spindle design absorbs axial and radial loads, providing the best rigidity for a complete trouble free life.

Tool change system

Tool change system

The HMC series machines can be supplied with either 40 to 120 tool pocket High-Capacity Automatic Tool Magazines with bi-directional tool selection that shortens tool change time to effectively increase production efficiency.

Operation panel

Operation panel

This easy to use panel complies with all safety regulations. Alarm messages are in clear text. The graphics displays on the FANUC 18i-M is the best choice for machine operators.

High Precision Table Indexing System

High Precision Table Indexing System

The APC uses a system with 4 locator pins to ensure the pal¬let table is always clamped with high repeatability. Air blast is used to clean all 4 clamping surface contact areas.

X-axis Twin Servo Drive

X-axis Twin Servo Drive

Compared against a single-drive system, HMC-series simultaneous twin servo drive for X-axis can increase the rapid traverse rate while ensuring vibration-free cutting conditions than otherwise possible. The balanced design also help minimize cutting vibration during Y-axis movement, so overall tool life is increased and machine precision is enhanced.

 
Box-in-Box Design vs Conventional Single Column

HMC series Box-in-Box Construction is stable throughout

Conventional Single Column Design

>HMC series Box-in-Box Construction is stable throughoutConventional Single Column Design

The bottom of the box-in-box construction does not move. The X-axis movement relies on a balanced design with slideways on both top and bottom of our Box-in-Box construction. The X-axis is driven with two ballscrews directly coupled to two FANUC servos simultaneously. The enhanced balance and extra rigidity ensure cutting accuracy under all conditions.

Conventional single column slides on two guideways at the bottom. This design suffers from wobble at high speed. This unbalanced structure limits high speed movement and worse, it does not provide a rigid enough structure for heavy milling.

 

Box-in-Box Construction Stands up to High Cutting Force

Single Column Suffers from Deflection

>Box-in-Box Construction Stands up to High Cutting ForceSingle Column Suffers from Deflection

High rigidity can achieved with this kind of design, avoiding deformation and machine resonance. This heavy duty Box in Box design increases heavy cutting by 15%.

The weak design has a geometry problems, the cutting force can tilt the column back under cutting force. This will reduce accuracy and tool life.

 

X axis, Z axis, Baxis, W axis - alfa-metal-machinery-you-ji-hmc-series-machine-axes
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